HYDRO BURST TESTING : BRASS FITTING

General Information :

  • Our equipment have been designed to meet the requirements specified for hydro and burst test of brass Fittings of various sizes
  • The equipment have been designed to be operated from a local HMI station for ease of operator and required display parameters are also available on HMI screen for better visualization and comfort.
  • The hardware selected for the equipment are branded products with absolute reliability and consistent performance.

EQUIPMENT INFORMATION :

  • A Hydro test cabinet of aluminium profile heavy duty sections for better ashthestics.
  • Transparent poly carbonate sheets for better visualization
  • SS water tank.
  •  Poly-carbonate door with safety interlocks during testing
  •  Fluid Test Media : Water with additives
  • Highly Reliable Air Driven Pressure pump
  • PLC for controlling operational sequence
  • Ramp Rate control system
  • Display of test pressure over HMI screen
  • Display of status of operations on HMI
  • Display of peak value of the burst pressure in case component bursts before reaching set value of pressure.
  • Graphical Display of pressure v/s time curve on HMI screen

DATA ACQUISITION SYSTEM ( OPTIONAL )

  • The automatic Data Acquisition System will be equipped with DAQ hardware to log data for burst pressure value automatically with the feedback from high precision pressure sensor.
  • The customized Report with company Logo, cylinder serial no will be designed while generating test report.
  • To generate and save customized reports in the computer, a PC based software and other required accessories will be included.
  • This will help maintaining all the records inside the pc. USB / LAN can be used for communicating with test terminal for transferring the test reports to customer via internet.
  • Pressure V/s time curve will be a part of customized test report which will have analytical values of Date/time stamp, pressure, time, total time before burst, and peak value at the time of bursting.

HYDRO PROOF & BURST TEST : ELECTRICAL ENCLOSURE 

    

    

 

Our equipment have been designed to meet the requirements specified for hydro and burst test of electrical enclosure

The equipment have been designed to be operated from a local HMI station for ease of operator and required display parameters are also available on 10 “ HMI screen for better visualisation and comfort.

The hardware selected for the equipment are branded products with absolute reliability and consistent performance.
EQUIPMENT INFORMATION :

• A Hydro test cabinet of aluminium profile heavy duty sections for better ashthetics.
• Transparent poly carbonate sheets for better visualisation
• SS water tank for recollection of water after test.
• Polycarbonate door with safety interlocks during testing
• Low pressure prefilling pump for Quick filling of test enclosures
• Fluid Test Media : Water with additives
• Highly Reliable Hydraulic Driven Pressure pump
• PLC for controlling operational sequence
• Ramp Rate control system
• Display of test pressure over HMI screen
• Display of status of operations on HMI
• Display of peak value of the burst pressure in case component bursts before reaching set value of pressure.
• Graphical Display of pressure v/s time curve on HMI screen

DATA ACQUISITION SYSTEM ( OPTIONAL )
The automatic Data Acquisition System will be equipped with DAQ hardware to log data for burst pressure value automatically with the feedback from high precision pressure sensor.

The customized Report with company Logo, cylinder serial no will be designed while generating test report.

To generate and save customized reports in the computer, a PC based software and other required accessories will be included.

This will help maintaining all the records inside the pc. USB / LAN can be used for communicating with test terminal for transferring the test reports to customer via internet.

Pressure V/s time curve will be a part of customized test report which will have analytical values of Date/time stamp, pressure, time, total time before burst, and peak value at the time of bursting.

HYDRO-TEST PUMP ( MEDIUM DISCHARGE ): INTENSIFIER SYSTEM 

Standard Model :

• Test Fluid Media : Water
• Different Model to suit different test pressure requirement.
• Max Test Pressure : 1000 Bar ( as per selection of specific model )
• Min Test Pressure : 10 Bar ( as per selection of specific model )
• Power Requirement : 1 HP / 1.5 HP / 2 HP ( as per selection of specific model )
• Prefill Pump Power : 0.5 HP
• Multi-stroking of Intensifier
• Analog pressure Gauge for display of oil and water pressure
• User Friendly, Low Maintenance System
• Electric control panel with RYB indication and Multi-stroking function
• Oil Pressure Regulator for increasing water test pressure
• Arrangement of pressure holding and release is not included in standard model

Special Model : ( Additional Features as per customer’s selection )
• Fast/ slow system for controlling pressure over-shoot
• Digital Display of Set pressure Value / Actual Pressure Value
• Auto operated pressure Isolation Valve arrangement
• Burst Point pick up in Digital Mode ( in case of Burst Test pump )
• Provision of pressure release valve ( manual type )

 

MODEL NO
Manual/ Auto   IR      Max OutletPressure Bar ( PSI ) Min Outlet Pressure Bar ( PSI ) Free Discharge
cc/ stroke Power
3 Phase Power
1 Phase
M 250 / A 250 1.8 250 ( 3570 PSI ) 15 ( 225 PSI ) 246 CC 1.5 HP 0.5 HP
M 400 /A 400 3.6 400 ( 5712 PSI ) 20 ( 300 PSI ) 125 CC 1.5 HP 0.5 HP
M 700 / A 700 3.6 700 ( 10000 PSI ) 20 ( 300 PSI ) 125 CC 2.0 HP 0.5 HP
M 1000 / A 1000 5.8 1050 ( 15000 PSI ) 30 ( 450 PSI ) 125 CC 2.0 HP 0.5 HP

 HYDRO TEST PUMP (LOW DISCHARGE VOLUME): AIR OPERATED

EQUIPMENT DESCRIPTION:

The air operated pumping station will need 5 to 6 bar air pressure which will drive the pump to generate water pressure.
The various models are available to cover up various output water press range.
The unit is supplied with suitable air pressure regulator, analog pressure gauges for different pressure range, SS needle valves for isolation purpose, Water filtration system, prefill pump (optional), High pressure water storage accumulator to help avoid pulsating outlet flow (optional), movable skid- powder coated with suitable handle, as well as SS water Tank for suction requirement of pump unit, SS check valves and pneumatically operated isolation valve (optional).
The output water pressure can be varied by varying the inlet air pressure. The major disadvantage of the unit is the availability of low discharge volume under load.

APPLICATIONS:

For Pressure/ burst testing of Castings, Valves, Hoses, and Pressure Vessels etc.
Cyclic Pressure / life testing of Pressure Gauges, Pressure Switches, Hoses etc.
Burst Strength Testing of pressurized vessels such as LPG / Nitrogen/ Oxygen gas cylinders, storage tanks, hoses, pipes etc.
Seat leakage test of Control Valves.
Operation of Single Acting Hydraulic Cylinders used in lifting platforms, hydraulic clamps, compression molding presses etc.
Isotactic Pressing of powder metals and ceramics.
Precise filling of liquid products such as soft drinks, juices, medicines etc. in packaging machines
Transferring of liquids from barrels, storage tank etc.
Pumping oil or grease in centralized lubrication systems.
Portable Systems for Construction, Mining & Defense Equipment.